Designed for industrial machine vision and camera systems, this 3-meter CAT6 Ethernet cable combines high-speed data transmission with rugged durability. Its hybrid straight-to-angled RJ45 connectors with locking screws ensure secure connectivity in confined spaces, while 24AWG pure copper conductors minimize signal loss. Ideal for extreme temperatures (-40°C to +75°C) and harsh environments, it meets IP67 standards when paired with compatible devices.
- Conductors: 24AWG stranded bare copper (4 pairs) with 0.51mm² cross-section for optimal conductivity.
- Shielding: Aluminum foil + braided copper shield (85% coverage) to reduce EMI/RFI interference.
- Twist Ratio: Precise pair-twisting design to eliminate crosstalk and maintain signal integrity.
- Jacket: UV-resistant green PVC (OD6.5mm) with flame-retardant and oil-resistant properties.
- Straight RJ45: Standard male connector for direct plug-and-play compatibility.
- 90° Angled RJ45: Space-saving design with screw-lock mechanism (M3 threads) for vibration resistance.
- Overmolding: Black polyurethane (PUR) strain relief to withstand 5,000+ bend cycles.
- Bandwidth: 250 MHz (supports 10Gbps up to 55 meters, 1Gbps up to 100 meters).
- Delay Skew: ≤45ns/100m (critical for synchronized multi-camera systems).
- Return Loss: ≥15dB (ensures minimal signal reflection).
- Vibration Resistance: Tested to IEC 60068-2-6 (10–55Hz, 0.75mm amplitude) for 2 hours.
- Space Optimization: Reduces cable bending stress in robotic arms and machinery enclosures.
- Signal Stability: 30% lower attenuation than 26AWG cables at 250 MHz (measured at 3M: 3.5dB loss vs. industry avg. 5dB).
- High-Resolution Imaging: Supports 4K/8K video streaming for automated inspection systems.
- IP67 Rating: Sealed against dust and water immersion (1m depth for 30 minutes) when used with compatible connectors.
- Temperature Extremes: Operates in -40°C (cold storage) to +75°C (furnace proximity) environments.
- Automotive: Camera-guided welding in body-in-white assembly lines.
- Logistics: Barcode scanning in high-speed sorting systems.
- Semiconductors: Wafer inspection under cleanroom conditions.
- Smart Factories: Real-time data aggregation from sensors and cameras.
- Energy: Monitoring solar panel arrays and wind turbines.
- Food Processing: Washdown-resistant cabling in meat packing plants.
- Mining: Underground tunnel surveillance systems.
- Plug-and-Play: No special tools required for screw-lock installation.
- Troubleshooting: Color-coded conductors (blue/orange/green/brown) simplify wiring verification.
- Lifecycle: 10+ years of service in typical industrial settings (based on accelerated aging tests).
- Certifications: RoHS, CE, and UL compliant (UL File No. E365489).
- Customization: Available with dual-screw locking, M12 connectors, or shielded RJ45 options.
- Tested by Experts: Validated by TÜV Rheinland for industrial Ethernet performance.
Optimized for: Industrial automation, machine vision, smart manufacturing, robotics, and process control.
- Tools Required: Flathead screwdriver (for screw-locking), cable tester (optional), cable ties.
- Environment Check: Ensure the operating temperature is within -40°C to +75°C and the area is free of excessive dust, moisture, or oils.
- Straight RJ45 End: Plug the straight connector into the Ethernet port of the camera, PLC, or controller.
- Angled RJ45 End: Align the 90° connector with the target device’s port. Use the screw-lock mechanism (M3 threads) to secure it:
- Tighten the screw clockwise until it’s snug (do not overtighten to avoid damage).
- For dual-screw versions, secure both screws symmetrically.
- Avoid Sharp Bends: Maintain a minimum bend radius of 4× cable diameter (26mm) to prevent signal degradation.
- Secure with Cable Ties: Fasten the cable along machinery frames or conduits to reduce vibration stress.
- LED Indicators: Check for stable power and data lights on connected devices.
- Speed Test: Use software like iperf to verify 1Gbps/10Gbps throughput (depending on network setup).
- Shielding: Ensure both ends of the cable are grounded to minimize EMI interference.
- Cable Length: For distances beyond 3 meters, use a CAT6a or fiber optic extender to maintain 10Gbps speeds.
| Issue |
Solution |
| No Signal |
Re-seat connectors, check LED status, or test with a replacement cable. |
| Slow Data Transfer |
Verify cable routing (avoid proximity to motors/transformers), update drivers. |
| Loose Connection |
Retighten screws or replace the connector if stripped. |
- Cleaning: Wipe the jacket with a dry cloth (avoid solvents).
- Inspection: Monthly visual checks for abrasions or connector wear.
- IP67 Protection: Pair with IP67-rated connectors (e.g., M12 or sealed RJ45) for outdoor/washdown applications.
- Labeling: Use cable markers to identify connections in complex setups.
- Safety Compliance: Route cables away from moving parts to prevent physical damage.
- Devices: Works with any CAT6-compliant equipment (e.g., Basler, FLIR cameras; Siemens, Allen-Bradley PLCs).
- Networks: Supports 10/100/1000BASE-T and Power over Ethernet (PoE+) with compatible switches.
Keywords: Industrial Ethernet cable, CAT6 GigE, Angled RJ45, Screw-lock connector, IP67-rated, 24AWG copper, machine vision systems.
